Kini ipilẹ iṣẹ ti Micro Flat Wire Rolling Mill to gaju-konge

      Awọn mojuto opo tiGa-konge Micro Flat Waya sẹsẹ Millni lati lo olona kọja, lalailopinpin kekere yipo aafo, pipade-lupu wiwọn ati iṣakoso tutu sẹsẹ lati maa tẹ yika waya (tabi square waya) sinu olekenka-tinrin, olekenka dín, konge onigun merin / alapin waya pẹlu kan ifarada ti ± 0.001 ~ 0.005 mm, lai m jakejado awọn ilana, ati ki o taara sókè nipasẹ awọn sẹsẹ mill.

1, Ilana iṣẹ Core (ninu gbolohun kan)

Laini Yika → Multi pass precision roller extrusion → Igbesẹ nipa igbese tinrin, iṣakoso iwọn, gige eti → Iwọn ori ayelujara ni pipade-loop → Iyara iduroṣinṣin ẹdọfu → Yiyi okun waya, pataki abuku ṣiṣu yiyi tutu, apẹrẹ iyipada nikan, laisi fifi awọn ohun elo kun tabi gige.

2, Pari ilana disassembly (lati kikọ sii lati pari ọja)

1. Waya laying → straightening → ibakan ẹdọfu ono

Itusilẹ waya ti nṣiṣe lọwọ + iṣakoso ẹdọfu olupin (± 1% fluctuation) lati yago fun abuku nínàá.

Titun eerun pupọ n mu aapọn inu inu ati pe o ni idaniloju taara ≤ 0.5 mm / m.

Awọn okun onirin ti nwọle jẹ awọn okun oniyipo pẹlu iwọn ila opin ti 0.5 si 3 mm (Ejò, aluminiomu, irin alagbara, alloy).

2. Olona kọja konge sẹsẹ (agbegbe abuku mojuto)

Iṣeto ni yipo: A bata (tabi meji orisii) ti tungsten irin / lile alloy yipo, pẹlu kan kekere yipo iwọn ila opin (nigbagbogbo orisirisi lati % 20 to Φ 60 mm) ati lalailopinpin giga rigidity.

Iṣakoso aafo yipo: servo motor + micrometer ball skru, adijositabulu aafo yipo deede ti 0.1 μm, iduroṣinṣin igba pipẹ lẹhin titiipa.

Ilọsiwaju pupọ kọja: Ni gbogbogbo 4-12 kọja, iwe-iwọle kọọkan jẹ tinrin nikan nipasẹ 5% -15% lati ṣe idiwọ fifọ ati rii daju isokan ara.

Ilana abuku:

Sisanra: Tinrin nipasẹ awọn rollers oke ati isalẹ (fun apẹẹrẹ 0.5 mm → 0.1 mm).

Iwọn: Irin naa gbooro ni ita ati pe o ni iṣakoso ni deede nipasẹ apẹrẹ rola (micro convex/micro concave).

eti: Eerun R-igun trimming, lai burrs tabi didasilẹ egbegbe.

Awọn iwọn aṣoju lẹhin yiyi: sisanra 0.02-1 mm, iwọn 0.1-6 mm, ifarada * * ± 0.001 si ± 0.005 mm * *.

3. Wiwa akoko gidi lori ayelujara → atunṣe lupu pipade (bọtini si konge giga)

Iwọn ila opin lesa / wiwọn sisanra: awọn ọgọọgọrun awọn ayẹwo fun iṣẹju keji, deede * * ± 0.1 μ m * *.

CCD iran: diigi iwọn, egbegbe, ati dada abawọn.

PLC pipade-lupu: Nigbati sisanra / iwọn ti kọja ifarada, o ṣatunṣe aafo eerun / iyara / ẹdọfu laifọwọyi laisi idaduro ẹrọ naa.

4. Ru ẹdọfu → ipari → yikaka

Ififunni ẹdọfu + servo isunki ṣe idaniloju iyara okun waya iduroṣinṣin (to 150-600 m/min).

Iyanfẹ lori ayelujara annealing, ninu, epo bo, ati idabobo idabobo.

Yiyi to tọ, yiyi Layer afinju, ko si iṣubu tabi nina.

3, Mojuto Be ati Išė

Ifilelẹ akọkọ: simẹnti irin / alurinmorin awo, rigidity giga, gbigbọn kekere, aridaju iduroṣinṣin ipele micrometer.

Apejọ Roller: awọn rollers oke ati isalẹ + awọn biari + ẹrọ atunṣe, dada rola irin tungsten, didan digi, sooro, ohun elo ti kii ṣe ọpá.

Eto iṣakoso Servo: aafo rola awakọ, iyara, ẹdọfu, idahun iyara, iṣedede atunṣe giga.

Ibusọ wiwa lori ayelujara: lesa+CCD, ibojuwo akoko gidi, atunṣe lupu pipade.

Eto ẹdọfu: ẹdọfu amuṣiṣẹpọ jakejado gbogbo laini lati ṣe idiwọ nina, fifọ, ati awọn iyipada iwọn.

4, Awọn ẹya imọ-ẹrọ bọtini (kilode ti 'itọka giga')

Yiyi ti o ni ọfẹ: ti a ṣẹda taara nipasẹ awọn yipo yipo lati yago fun fiseete ifarada ti o ṣẹlẹ nipasẹ mimu mimu.

Ibajẹ ti o kere julọ / kọja: Ikọja kọọkan dinku sisanra nipasẹ ≤ 15%, pẹlu iwọn ọkà aṣọ, ko si awọn dojuijako, ati agbara deede.

Micro ipele eerun Iṣakoso aafo: servo + rogodo dabaru, 0,1 μ m ipele tolesese.

Iwọn wiwọn lupu pipade ni kikun ati iṣakoso: atunṣe aifọwọyi ti awọn iyapa iwọn, aitasera ipele ti o dara.

Rigidity giga + gbigbọn kekere: fireemu ti o nipọn + awọn bearings deede, iduroṣinṣin ni awọn iyara giga.

5, Awọn oju iṣẹlẹ ohun elo Aṣoju

Okun alapin agbara tuntun: okun waya idẹ alapin Hairpin, sisanra 0.3-1 mm, iwọn 2-6 mm, ifarada ± 0.005 mm.

Waya alapin itanna to peye: Okun-tinrin/olekenka okun alapin dín (sisanra 0.02-0.2mm) fun awọn sensosi, awọn mọto micro, ati ohun elo iṣoogun.

Orisun orisun omi / rirọ: orisun omi, olubasọrọ, awo orisun omi, pẹlu dada didan ati pe ko si burrs lori awọn egbegbe.

Paṣipaarọ otutu tube alapin: Micro B-type tube / tube alapin fun mojuto ti ngbona ati imooru, pẹlu sisanra odi aṣọ ati resistance titẹ giga.